Jeep tj steering box leak. 0 power steering leak.

Jeep tj steering box leak. I have replaced the box 3 times now and this latest time I've only had small tires—nothing like the 31s I had on before. I can't speak to the difficulty of that job, but you may be able to gauge it by finding a writeup on a steering box rebuild. Check it out. Are you having a hard time steering your old Jeep TJ? If the answer is yes, you will have to change the Mar 17, 2012 · 85 CJ7 258, borla header, Team Rush, MC2100 ,optima batt, Warn 8274, agr super box 2 & pump, T5 w/ B&M shifter, centerforce 2, superior 1 piece axles, warn hubs 2. My wheels are straight when my steering wheel is straight and the steering wheel moves nicely. . I was busy with other things and then just kind of put it off on accident but I always made sure I had fluid in it May 26, 2020 · I bought a used 97 jeep TJ 4 cylinder and just got its first oil change last week. It’s been leaking some type of fluid. I bend two pitman arm pullers trying to get it off and gave up. I have quite a lot of play in the steering and am wondering if the box needs replacing or if I’m missing something. Keep an eye out for the metal spacer, which might suddenly fall off. I tracked down the leak, but I need help identifying which part to replace or how to stop the leak. 00? Quadratec I believe has one for like Jul 7, 2010 · The 3 bolts that hold the box on were the easy part. So thats out. He just keeps adding fluid but I'd like to help him out and fix it. The steering acts a little funny, but it always did with the lift. This will save you time and labor costs as well. I'm not normally a fan of Lucas but I would try adding small amount of Lucas Power Steering Stop Leak. I replaced all my front end parts (zj tie rod, drag link, ball joints, stabilizer) and got rid of the shake the jeep had. Put in 1. Seal replacement looks pretty easy. The symptoms of the steering box will indicate that it’s the height time you consider a replacement for your Jeep TJ. 5 BFG MT's with a 4" lift, 4. But I have no idea how the box would spray fluid all the way back above the intake. Does anyone have any pictures for the install? And where could I buy a power steering box for less than $200. Topped off with Prestone Power Steering fluid. I started Jeep Wrangler TJ Forum to serve as a resource for TJ owners around the world. Dec 22, 2011 · The hose size, bolt patterns and steering shaft input are identical for these years TJ boxes to the '98 and '99 Durangos. So, I can attempt a rebuild or try to find a quality reman unit. 0L Automatic, D35/30, both hard and Apr 30, 2024 · I've got a 98 tj with the 4. Warranty. So im guessing this will have to be May 2, 2023 · There are some cases when replacing your steering box gets inevitable. Nov 6, 2017 · My neighbor has a 2000 TJ. The box i used is from a Jeep zj. As of now all I do is top it off. Even then, it can be expensive to have a professional do the job right. I'm gun shy of remans May 29, 2013 · I have a 08 jeep wrangler the steering box is leaking by pitman arm. 5 mile ride) so I got another box and put it in Everything went fairly smoothly. What should I do? I've seen many debates on whether the Durango box is Nov 24, 2014 · 06 Jeep Wrangler Rubicon Unlimited, hardtop, Bestop Safari soft top, 6 spd, cruise, Warn 8274, Dirtworx front bumper/winch mount, Dirtworx rear bumper/tire rack, Rubicon Express Adj Trackbar, JKS Quick Disco, Rugged Ridge crossover HD steering system, Mishimoto aluminum radiator, Bilstein 5100 shocks, WHDZ LED headlights, Rigid SR-Q Floods, Bedrug/Bedtred, OBA, Security, HAM, JeepLocker on BFG May 10, 2009 · Steering box leaking 02 TJ Jump to Latest 885 views 3 replies 4 participants last post by 2000jeeper May 10, 2009 Aug 20, 2018 · Been awhile since I posted here. took 20 minutes to install and hook up lines. Jun 29, 2021 · My '02 TJ developed a leak at the top of the steering gearbox just as you described. I have no need or desire to upgrade my steering box as of right now. Lares has a "rockcrawler" box on RockAuto which is supposed to be a durango box with the bushings replaced with bearings. I wanted to up grade to dodge Durango box but it will not fit mine. Learn the essential tools, teamwork tips, and detailed instructions for a successful upgrade. 56 gears Mar 23, 2015 · So the other day I noticed a leak coming from the front driver side of my wrangler. The power steering fluid was almost empty, and the steering box was soaked. Is this Dec 3, 2021 · Afterward, gently separate the steering box from the mainframe, being cautious not to get struck by any loose pieces. I followed the power steering lines and didn't find any areas where it was wet. Suck all the old power steering fluid out of the power steering pump's reservoir with a turkey baster and refill it with this. Oct 28, 2018 · The steering box was leaking around the seal on the pitman arm shaft. Tight or stiff steering wheel. Research has determined that 2003 to 2006 PS boxes are from a Mercedes, and will not swap out to a Durango. Most common leaks on the steering box are from the seal at the bottom of the box (behind the pitman arm). 75" Front Coil Spacers, Bushwacker 6" Flat Fender Flares, Skid Row Steering Box Skid, LubeLockers, Rubicon Locker Mod, OBA, Cobra 19 Ultra III CB, 3' Firestik, Rough Country 2. to/3RWXCcZChannellock 926 6-Inch Snap Ring Plier | Precision Circlip R Mar 11, 2018 · With the drag link removed from the pitman arm, how much rotational slop is expected when turning the pitman arm? (Or vice versa, turning the steering shaft) I can wiggle my pitman arm back and forth about 1/16th of an inch with no resistance before it starts to turn the steering shaft. 5x15 Goodyear Duratracs, . The job was no to hard like you said the hardest part was taking the pitman arm off old steering box. Solutions are: 1) Replace with a rebuilt one - probably less than $200 w/ core and your time to Nov 7, 2019 · A line to my steering box is leaking fluid and my power steering reservoir fluid level is at “add”. His steering box is slowly leaking fluid. Position the aluminum or steel spacer in its place to do Oct 15, 2009 · i drive a '97 wrangler TJ and the power steering GEARBOX has started leaking right where the steering shaft enters the box. Application. I marked the adjusting nut and box with a punch Aug 26, 2018 · Add a full container of Lucas power steering system stop leak which stopped the leak on my previous TJ's Saginaw steering box. 03-06 TJs came with a Mercedes Benz steering box. I have already tried a breaker bar, wd-40, and pb blaster. I replace the pitman arm too and didn't bother taking it off the steering box when I returned the old steering box to the store. Very simple to do and shouldn't take more than 10 minutes. Nov 4, 2010 · I had the same problem with a leaking steering box2000 Wrangler TJ. The whole line is soaking wet as you can see. I chose to send mine to West Texas Offroad to have it rebuilt. I was also wondering if it was just a leaking seal or if I need to replace the whole box. In your Jeep Wrangler, a power steering fluid leak can happen for various reasons. A few weeks after I bought it I noticed a small leak that was obviously power steering. The 03 and up TJs use a German sourced ZF steering gear that is not directly interchangeable with previous steering gears used on the TJ. The steering has a small leak but I don’t think that’s the issue. Started out very minor after a short drive, then after about a 30 minute drive it leaked quite a bit. Sep 1, 2018 · Recently, I found that power steering fluid was leaking from my steering box. Let’s see when you can know that it is time to upgrade the steering box on Jeep TJ. Sep 9, 2017 · Remove lines, label if necessary. I believe I’ve identified it correctly to be steering fluid. After moving the jack out of the way, there is no fluid on the floor under the jack. Noticed my steering box was leaking fairly bad (enough to get me to min after a 1. 0, manual (so can't be ATF leak), been using cheapo power steering fluid to top off (and not ATF) Jan 15, 2022 · A steering box for a solid axle vehicle like the TJ should use bearings in that spot. Mar 24, 2007 · new steering box at autozone, 160 bucks. Plus, discover the causes and signs of steering box failure. It’s bled properly I assume. This Power Steering Gear Box fits all 1987-2002 Jeep Wrangler YJ and TJ models. I checked the fluid and it was low. any tips for identifying the exact source of the leak? 99TJ Sport , 5-speed manual on 33x12. Here are some pictures of where the leak is coming from, between the body of the steering box and that circular notched piece. 0 power steering leak. The steering feels tight. It is leaking at the input shaft, not much, but enough to be annoying. I think it's the highest of the 3 bolts. i have read a lot of posts on JF and elsewhere and the consensus is to just buy a new (junkyard or rebuilt) one and install it. Jun 7, 2016 · I ordered a new high-pressure hose from Autozone already, but I have a feeling it's the box itself. Jeep 629, How did this go? I noticed fluid leaking out of the top of my steering box as well. Fitment: 1987 Jeep Wrangler; 1988 Jeep Wrangler; 1989 Jeep Wrangler; 1990 Jeep Wrangler; 1991 Jeep Wrangler. New guy needs help identifying a leak. reconnect lines and steering intermediate shaft. Mar 27, 2024 · Did you ever try replacing most of the PS fluid with Lucas Power Steering Stop Leak? I did that on my previous TJ's leaky steering box and it stopped it in 2-3 days of driving. 0L, 42RLE, Dual Tops, Full Doors, JKS Front Disconnects, Cragar Soft 8 Black Wheels, 33x12. The box came off a 09 jeep wrangler. 0 steering box due to a long term leak. Made it super simple. "Will replacing the steering gear fix the loose steering on my lifted TJ?" Sep 8, 2020 · So i installed a new re manufactured steering box for my 1997 TJ but after 2 weeks it started to leak from a bolt located 2 inches ahead of the steering lines. I got under the jeep and took a look. The car is a TJ - 98 has a 280,000 KM that is about 175,000 Miles. I added a link to a YouTube how-to. Damaged Steering Pump Nov 25, 2010 · Allright, so i was working on my Tj, and noticed an abundant amount of oil on the steering box, it looks like its leaking, it also is developed a bit of a squeaking, and somewhat of a chugging sound so far the power steering still works fine though. install time should be like 2 hours, but i couldnt get my pitman arm off, had to buy a used one and bolt that to the new box. New $25 pressure hose and 30 minutes to install fixed my problem. More on the symptoms later! First, we need to learn about the right way to the Jeep TJ steering box upgrade. Am not sure how the steering suppose to feel like as mine has always been very loose. It doesn't run dry completely dry, but there's little left in the reservoir(low). its nothing serious now, but i know its not gonna magically clear up on its own. This section will discuss the possible causes of such leaks and will focus on the following sub-sections: Damaged Steering Pump, Worn-Out Hoses, Seal Failure, and Loose Connections. 2001 TJ 4. Jan 17, 2010 · Read about the brake fluid fix for my 98 Jeep Wrangler 4. Does anyone know of anywhere online that would have them? Would the 97-02 steering box fit Jul 4, 2019 · I replaced my leaking steering box on my 97 Tj. It doesn't plug the leak like radiator stop leak does, it actually helps restore the seals so they are no longer stiff and hard enough to leak. today on this guys garage we rebuild a steering box with a new seal kit and polish the sector shaft. I was also quoted a US$125 for the a power steering box that made by AC/Delco. Aug 12, 2010 · But this time I decided to try and actually fix the leak instead of just getting another new (to me at least) box. Apr 10, 2012 · There is power steering fluid leaking from the top of my steering box, around where the shaft actually goes into it. Jun 6, 2021 · Someone else one just posted in the last day or so. I'm having difficulty removing the nut for the pitman arm. Nov 26, 2021 · That is why Jeep TJ owners like to upgrade the part with an aftermarket one. May 26, 2015 · Make sure it is the box. 2003 and later model year TJs had a Mercedes gearbox with different bolt patterns and hose sizes so the swap won't work for them. I was just wondering if anyone knows the part number from napa for the rebuild kit. my jeep is a 95YJ I6. I've watched a bunch of videos, all of which show using a pitman arm puller to remove the pitman arm. Oct 25, 2010 · The steering gear in a Durango is nothing more than a bigger bore Saginaw 808 series and it shares the same 4 bolt mounting pattern that the TJ uses with the exception of the deletion of 1 hole. Sep 18, 2009 · 4. Dot 3 brake fluid. With engine off, lift front end and slowly turn wheels left > right > left, about 20 cycles, this bleeds box. Nov 6, 2006 · mine leaks from the steering box also. There is a limited lifetime warranty for this product. 5 oz. So the leak started after I put the jack under the Jeep. The fluid is oil like, very light brown. There's a huge puddle every other day. Mar 8, 2017 · Produced from 1997-2006, many consider the Jeep Wrangler TJ to be the last true Wrangler. I bought a steering box for $300 on eBay. Now is the time to replace your Jeep TJ’s steering box with a new, more efficient aftermarket unit. Thanks! Nov 30, 2019 · Causes of Power Steering Fluid Leak. Keep reservoir full, then start engine, doing same. 0 leaking power steering fluid from the steering box location. ***** Feb 1, 2023 · The steering box on my 2000 has started leaking; rather than throw a band-aid on it with stop-leak, I'm going to buy a remanufactured one off eBay. Click to expand sounds like a plan! Jun 29, 2021 · You can adjust the steering wheel position very easily by loosening the clamp on the drag link and rotating the drag link by hand until the steering wheel returns to center. Fill PS reservoir with fluid. I noticed some vibes when I turned the steering wheel hard. What I found was a pretty wet gear box. 1. i had a friend to help me since it's a pain to balance and hold the gear box while tryignt o align bolts with holes and align the steering colum shaft thingy all by yourself. Jul 4, 2012 · I dont know about the spline count on the tj,s steering shaft, but the cj,s and yj,s can use any 70,s f-body (mustang, camaro, T/A, firebird and others) cars steering box, most have a tighter turnin radius and are mounted with 4 bolts instead of 3, they can be identified by a 76 stamped inot them where the sector shaft for the pitman arm is. Putting this Power Steering Gear Box on your ride is easy and requires no drilling. How do I fix this? Also can I use any power steering fluid to top it off? Oct 30, 2020 · Produced from 1997-2006, many consider the Jeep Wrangler TJ to be the last true Wrangler. Seems like an easy enough DIY. I've applied enough torque to strip out a ratchet. I'm going to start this with the box already out so this is what we have, your typical jeep steering box. Does anyone know how to stop leak? scared to touch it and mess something up or over tighten it. I decided to do it myself mostly for the experience. Also, a bad steering box can be the cause. get it clamped down quite firmly then what i do to save myself some grunting is i take a bfh and smack the arm where it is Nov 22, 2023 · Upgrade the steering box on your Jeep TJ with our simple, step-by-step guide. Apr 19, 2024 · Before doing all that just use Lucas Power Steering Stop Leak which restores the seals so they no longer leak. I don't want to say the employees at napa are incompetent, but you know how they are. All done and working good. After topping off the fluid I checked the steering box and it appears where the steering shaft goes into the steering box, fluid is leaking out. So far none of the parts stores I've checked carry them, and the dealership wanted $1400 for a new one. Here you'll find a treasure trove of knowledge amongst some of the most knowledgable minds in the TJ community. Mar 15, 2007 · TJ stock Steering box rebuild? Jump to Latest 19K views 1 reply 2 participants last post by raskull Mar 15, 2007 Jul 31, 2006 · bolted right up, very easy. Feb 12, 2017 · I'm looking to replace the steering box in my 03 TJ as it's started to leak from one of the seals. 5 in lift, 31" BFG MT Jan 10, 2024 · So. 3. then remove pitman arm from gear box using puller that you either have or bought or rented from Auto Zone. There is also very limited information out there that a steering box from an 03+ Chevy S10 could work. Mar 10, 2021 · Recently I decided to replace all seals in my 2000 4. I took it to a mechanic who specializes in Jeeps, and he said he had to replace the entire steering box. Clean the box thoroughly with brake cleaner then recheck for a leak. Apr 21, 2018 · Produced from 1997-2006, many consider the Jeep Wrangler TJ to be the last true Wrangler. do you think it would be best to find a seal kit and take it apart, or just get a new steering box? I have heard you can use a Durango steering box, is this true? Is there any other steering boxes we could use from a junkyard? Feb 11, 2016 · For the time being until you can replace it or have it rebuilt, try adding a little stop leak for power steering systems. 25" BL, RC 1" MML, RC Aug 8, 2017 · Fixing poor handling by rebuilding your original Jeep TJ Steering box can take a lot of time, effort and specialized knowledge. Input shaft. i figured seeing as i went through several quarts of fluid and several bottles of stop leak in like 2 months, eventually i'd spend the cost to repair it on fluid alone. Sep 13, 2023 · I recently acquired a 2001 Jeep TJ, and I absolutely love it. 0 that has been such a great vehicle so far, absolutely love it. On my 2003 the pressure hose was weeping and that fluid ran down the box and formed a drip from where the pitman arm bolts on. It was way easier than I thought - followed . Feb 25, 2021 · I'd borrow your significant other's turkey baster and use it to suck the reservoir dry and refill it with Lucas Stop Leak which fixed a pretty bad seal leak in my PS system. Mar 22, 2009 · I'm trying to replace the power steering gear box on my 2001 Jeep Wrangler due to a leak. The box i used had a longer pitman arm compare to the original one i had, and I have a 3" suspension May 24, 2009 · Sit down in front of the jeep with your favorite adult beverage. There are rebuild kits if you choose to tackle it yourself. Center shaft on new box before install, then bolt it in. It was Apr 10, 2011 · I know this is an old thread, but I just find my leak today. Jul 1, 2010 · I'm not sure if it's leaking from the box, from the pump or from a rusted linebut i know that power steering fluid leaks are common in TJ's. It was the original. How would jacking up the jeep cause a leak in the steering box? No, I did not jack it up by the steering box. A rebuilt steering box goes for $150, the gasket kit I got for this repair cost about $20 so this was worth it at least to me. My previous TJ developed a power steering system leak and this cured it in a few days of driving. Aug 29, 2024 · Hello! So I have 2002 Jeep Wrangler Tj 4. Sep 20, 2008 · I have a 2004 TJ with a leaking steering box. Tools neededEdelmann 8763 Power Steering Gear Box Pitman Shaft Seal Kithttps://amzn. Read now for all the insights. Please let me know how you did if you get the chance. 1999 TJ, 4. you will need to take the pitman arm nut off. leaking jeep power steering box rebuild repair, jeep, pow Aug 5, 2009 · TJ power steering box leaking. Instead, spend your time and money more wisely by getting a guaranteed exact fit replacement Jeep TJ Wrangler Power Steering Box from BuyAutoParts Apr 29, 2010 · 97-02 TJs came stock with a Saginaw steering box. Unbolt box. $300 bucks which most people scoff at. Use a turkey baster to suck up the old PS fluid inside the reservoir so you can add the entire bottle of the Lucas stop leak. Also, the hydraulic line that go between the pump and the gearbox were seized. Its not a big leak but will have to refill the power steering fluid after a while. only problem i ran into is that it seems the rear bolt that goes through the side of the frame May 10, 2009 · I called the Jeep Agency here in the UAE, and was told that the steering box would cost around US$ 271. after 5 months of driving, I noticed some whining noises and realized there was a major leak. It's got well over 200k miles at this point (he's the original owner) and the steering box leaks pretty good. Mar 11, 2007 · A friend of mine has a 97 TJ. I did some research and it seems that often this problem is a power steering fluid leak. They aren't swappable unless you cut one of the steering box holes out of the frame and move it about 3/8" or so. 2 Steering Stabilizer, RC 1. tidb veuvu zsfzkg qooqh cnbo nokkd msmuo bgeder cbzul torb